Industry First · Hex-Brick

E32 SERIES

Hex-Brick DC/DC Converter

The industry-first Hex-Brick isolated DC/DC converter — 230W from 18–36V or 36–75V input. Engineered for deep-water probes (1 mBar to 100 Bar), high-altitude instruments, defense systems, and harsh industrial equipment. −60°C to +130°C. Patented Buck-Reset Forward topology.

OCP · OVP · OTP Remote ON/OFF Voltage Trim ±10% Remote Sense −60°C to +130°C 100 Bar Pressure 60 nS Ultra-fast OCP Droop Current Share RoHS · CE Approved
E32 Series Hex-Brick DC/DC Converter module
230W
Max Output
25A
Max Current
>94%
Peak Efficiency
230
W/in³ Density
4.80M
hrs MTBF
480kHz
Switch Freq.

Target Applications

🌊
Deep Water Probes
Vacuum-potted metallic case rated from 1 mBar to 100 Bar pressure. Double-side M2 screw mount.
🛩️
High Altitude Instruments
Full −60°C operating capability. Works from near-vacuum to sea level without derating.
🛡️
Defense & Military
Harsh vibration and shock. Full metal package. Operable in extreme dust and temperature.
⚙️
Industrial Extreme
Sealed anodized aluminum alloy. 4.80M hrs MTBF. Reliable in corrosive environments.
Parallel Power Systems
Droop Current Sharing — direct parallel without share bus. 3× E3248120a = 360W / 12V.
🔌
Non-Ohmic Loads
60 nS ultra-fast OCP eliminates Short-Circuit-Current-Runaway. Capacitive, inductive, arc loads.

Model List

48V Bus Series — 36V ~ 75V Input

Part NumberInputVoutIoutPoutEff.
E3248050a36-75V5.0V25A125W92%
E3248120a36-75V12.0V10A120W94%
E3248240a36-75V24.0V5A120W93%

24V Bus Series — 18V ~ 36V Input

Part NumberInputVoutIoutPoutEff.
E3224050a18-36V5.0V25A125W91%
E3224120a18-36V12.0V10A120W93%
E3224240a18-36V24.0V5A120W92%

* Contact OneTech Integration for special input/output configurations. Factory Part Code required for all E32 orders.

Output Capacitive Load & Short Circuit Limits

Part NumberMax Cap LoadPre-bias VBReverse IBShort Circuit IS
E3224050a / E3248050a<10,000 µF @ 200 mΩ<4.75V<100mA<50A @ 2mΩ
E3224120a / E3248120a<1,000 µF @ 1,200 mΩ<11.4V<100mA<25A @ 2mΩ
E3224240a / E3248240a<330 µF @ 4,800 mΩ<22.8V<100mA<10A @ 2mΩ

Electrical Specifications

Input

48V Operating Range+36V to +75V DC
24V Operating Range+18V to +36V DC
48V Transient (100ms)100V Maximum
24V Transient (100ms)50V Maximum
48V Power-ON Threshold+34.0V to +36.0V
24V Power-ON Threshold+17.0V to +18.0V
48V Power-OFF Threshold+31.2V to +33.2V
24V Power-OFF Threshold+15.6V to +16.6V
Off-State Input Current6 mA Max (at Vnom)
Reflected Ripple Current20 mA rms / 60 mA p-p
Input Capacitance (48V)14.0 µF Max
Input Capacitance (24V)20.0 µF Max
Ripple Rejection (<1 kHz)−50 dB (Vnom, Full Load)

Remote Control

Logic High — Enable+3.0V to +6.5V
Logic Low — Disable0V to +1.0V
PC Pin Voltage Range−0.5V to +12V DC
PC Pin Input Current−0.5 mA to +1.5 mA
Positive Logic (P)High = Output ON
Negative Logic (N)Low = Output ON

Isolation Voltage

Input to Output2.0 kV Minimum
Input to Case1.0 kV Minimum
Output to Case1.0 kV Minimum

Output

Voltage Accuracy±1.0% typical
Line Regulation±0.2% (full range)
Load Regulation±0.2% (10–100% load)
Temperature Drift±0.03%/°C (−60 to +130°C)
Output Tolerance Band±4% (all conditions)
Ripple & Noise (20 MHz)3% p-p / 1% RMS of Vo
Over-Voltage Protection115–130% Vo
Over-Current Limit120–140% Io (at Vnom)
Voltage Trim Range±10% Vo (Vnom, 10% load)
Step Load (2.5 A/µS)±6% Vo / 500 µS
Start-Up Delay20 ms / 250 ms (full load)

General & Mechanical

Switching Frequency480 kHz typical
MTBF (Bellcore TR-332 #6)4.80×10⁶ hrs @ GB/25°C
OTP Trip Point130°C (Tc) ±5°C (Default)
Weight16 g
Dimensions (L × W × H)25.49 × 26.50 × 11.00 mm
Base PlateAnodized aluminum alloy
Pin PlatingGolden over Nickel
Pressure Rating1 mBar to 100 Bar
Max Input (24V Abs.)−0.5V to +40V DC
Max Input (48V Abs.)−0.5V to +80V DC
Operating Temperature−60°C to +130°C
Storage Temperature−60°C to +155°C
⚠ WARNING — Do not exceed absolute maximum ratings. Exceeding these limits may permanently damage the device and voids warranty. Always protect input with a fuse.

Protection Features

OCP — 60 nS
Ultra-fast current limit eliminates Short-Circuit-Current-Runaway. Effective for non-Ohmic, capacitive, and inductive loads.
OVP
115–130% Vo latching protection. Recover by cycling input power or toggling PC pin.
OTP
130°C case temperature trip (±5°C). Auto-restart on cool-down. Default setting for E32 series.
Remote ON/OFF
Positive or Negative logic selectable. Open-collector NPN transistor or mechanical switch drive.

Typical Waveforms & Performance Curves

Original factory oscilloscope captures — E3248120a (48V input, 12V/10A). All specifications at nominal input, full load, 25°C unless otherwise noted.
E3248120a scope waveforms — start-up, transient response, input/output ripple
Start-up Waveform  ·  Transient Response (5A/7.5A @ 2.5A/µS)  ·  Input/Output Ripple (LIN=10µH) — VIN=48V, Load=10A
E3248120a efficiency vs load current and power loss curves
Efficiency vs. Load Current  ·  Power Loss Curves — E3248120a (36V / 48V / 75V input)

Mechanical Drawing & Pin Connections

All dimensions in mm. Tolerances: .x ±0.5 mm / .xx ±0.25 mm. Weight: 16g. Base plate: Anodized aluminum alloy. Mounting inserts: Stainless steel for M2 (2 places). Max torque: 1.0 in-lb (0.1 Nm). Pin plating: Golden over Nickel.

E32 Series mechanical drawing — bottom view, top view, side view, dimensions and pin connections table

Part Number System & Ordering

Part Number System

E32
Series
24/48
Input Voltage
050/120/240
Output Voltage
P / N
Enable Logic
XYZ
Part Code
FieldCodeDescription
Input2418V~36V (24V bus)
4836V~75V (48V bus)
Output0505.0V / 25A
12012.0V / 10A
24024.0V / 5A
EnableNNegative Logic (0V–1V = ON)
PPositive Logic (+3V–6.5V = ON)
Part CodeXYZFactory-issued — required
Example: E3248120N — 48V input · 12.0V/10A output · Negative enable logic

Important Notes

  • ! Input MUST be protected by fuses or overcurrent protection device.
  • i A factory Part Code is required — model number alone is insufficient for ordering.
  • i All specifications at nominal input, full load, 25°C unless otherwise noted.
  • i Specifications subject to change without notice.
  • i Not for life-critical, nuclear, or hazardous system applications.
  • i Contact OneTech Integration for custom configurations or special I/O.
  • i Do not cut pins, remove potting, or modify without written consent.
  • i Remote sense compensates max 0.5V. Exceeding may cause instability.
  • i Trim range beyond ±10% available — contact OneTech Integration.

PCB Pad Specifications

Pin TypeHolePadVia Req.
1.0mm Pins (×6)1.25mm2.0mm min4–8 × 0.5mm vias
1.5mm Pins (×2)1.80mm3.0mm min4–8 × 0.5mm vias
OneTech Integration — Taiwan-Engineered · Globally Supported
Email: sales@onetech-integration.com
Tel: +886-3-495-3882
www.onetech-integration.com